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Mould manufacturing

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Mould manufacturing
Introduce

AEROSPACE

As an important means of modern manufacturing technology, mold plays an extremely important role in the mass production and manufacturing of automobiles, electronics, consumer goods, household appliances and so on. Traditional die manufacturing processes such as NUMERICAL control machining, edM, precision casting, etc., have been widely used for a long time. With the continuous improvement of product quality requirements, traditional manufacturing technology is increasingly difficult to meet the quality requirements of high-end precision molds. Because of 3 d printing technology won't be in the process of manufacturing products internal structure and shape of the complex constraints, complex accompanying by inside the mold cooling waterway design and processing, 3 d printing technology can easily achieve high-end mold manufacturing, metal application of 3 d printing technology makes the design of the mold highly flexible, easily implement complex structure, The realization of scale customization, from design to direct production of digital products, drives the production of mold products to customization and complexity.

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Advantages of 3D printing

Any special complex structure with shape cooling waterway design can be easily presented. Improve cooling efficiency and consistency, ensure uniform shrinkage of products, improve product quality, effectively reduce warpage deformation, cracking flay, bubble trachoma and other product defects, significantly improve mold product quality and yield, prolong mold service life and reliability, reduce production costs. A small amount of processing allowance, reduce the material consumption and machining time, shorten the mold manufacturing cycle.
Damaged molds can be repaired or modified into molds with conformal channels by 3D printing. For some complex structure, easy to cool uneven plastic parts, through the "grafting" way, has been CNC machining on the simple matrix printing molding of complex structure, with the shape of the cooling channel core cavity.
The use of 3D printed breathable mold, good air permeability, casting surface profile is clear. Filling resistance, power and die force are effectively reduced. Mold weight can be reduced by 1/3, save material. The size of the breathable mold can be customized according to customer requirements, and different processes can be flexibly configured based on special functional parts. The breathable mold can be made for the trapped gas area of the mold to save cost. The breathable mold can solve the problems such as trapped gas, water groove, incomplete filling and burr during injection molding, reduce the loss in production, and eliminate trapped gas to reduce the damage to the mold.

Technical advantages

Lejia has been deeply engaged in additive manufacturing industry for more than 20 years, and has obtained the technology transfer and authorization of the earliest SLM equipment R&D team of South China University of Science and Technology in China. Lejia is committed to creating an international leading metal 3D printing solution provider, with outstanding application advantages and obvious service benefits in the field of mold manufacturing. Mainly reflected in:

Mature technology
Nearly 20 years of technology accumulation, product features complete, stable quality, mature technology
Stable performance
Multi-module integration ensures excellent quality and stable performance
Efficient molding
Efficient molding, superior performance, shorten the production cycle
Dimensional diversity
Large size molding, meet all kinds of molding needs, without fear of complex structure
Low manufacturing cost
Automatic digital production, optimize parts structure, lightweight, reduce manufacturing cost

Case

M5

M4

M3

M2

M1

Related products

DiMetal-450E

Dimetal-450e is a highly efficient solution for large-size metal 3D printing applications. It adopts multi-laser and multi-galvanometer forming scheme in the same format, which can improve the forming efficiency by more than 80%. It can be used in mold, automobile, aerospace, nuclear power military industry, orthopedic medicine and other fields.

Application: mould, automotive, aerospace, nuclear military, orthopaedic medicine

DiMetal-450

Dimetal-450 is a highly efficient solution for large-size metal 3D printing applications. The dual laser and dual mirror forming scheme can improve the forming efficiency by more than 80%. It is the first time to adopt a closed internal powder processing system to reduce the harm of dust to human body. Used in mold, automobile, aerospace, nuclear power military industry, orthopedic medicine, etc.

Application: mould, automotive, aerospace, nuclear military, orthopaedic medicine

DiMetal-280

Dimetal-280 is a medium-sized laser selective melting metal 3D printing equipment developed by Lejia. It has the characteristics of moderate forming size, high forming accuracy, ultra-precision filtration system and fresh air protection system double protection to reduce forming defects and ensure the forming quality of parts. Used in mold manufacturing, industrial precision parts, aerospace, automobile manufacturing, medical applications, scientific research and other small batch production or customized.

Application: mold manufacturing, industrial precision parts, aerospace, automotive, medical applications, scientific research

DiMetal-150

Dimetal-150 is the third generation of new upgraded small metal 3D printer developed by LASERADD. After multiple generations of technological updates, the product has excellent market performance, low operating cost, high accuracy and other advantages. Used in dentistry, orthopedics, mold, jewelry, scientific research and education, etc

Application: Dentistry, orthopedics, mold, jewelry, scientific research and education

DiMetal-100D

Dimetal-100d is a small laser selective melting device developed by LASERADD for low cost and multi-purpose applications. It supports multi-materials, development and customization. It can be used for research and development and production of precision small parts in orthopedics, dentistry, jewelry and scientific research and education industries.

Application: Orthopedics, dentistry, jewelry and scientific research and education

Learn more from our experts

We are committed to accelerating the development of advanced applications and innovative additive manufacturing solutions. If you are just beginning to explore additive manufacturing or have some experience in additive manufacturing, our experts can help you take it to the next level, no matter what stage you are in.

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